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Dryer Burner Application Scenarios

2025-08-26

1 Slag Dryer

The slag dryer is a machine used for processing materials such as slag, calcium carbide slag, limestone, clay, river sand, quartz sand, and water slag. It operates with various combustion furnaces including high-temperature bubbling furnaces, pulverized coal burners, and manually fed coal furnaces. It features a rotary design with characteristics such as large processing capacity, strong overload resistance, high thermal efficiency, and energy-saving and environmental protection.

Figure  12 Slag Dryer

Figure  13 Dryer Process Flow Diagram

  1. Lithium Slag Dryer

The lithium slag dryer mainly consists of a heat source, feeding device, feeding conveyor, rotary drum, discharge conveyor, induced draft fan, dust collector, and power distribution cabinet. The working principle of this equipment set is as follows: : Due to the certain stickiness of lithium slag, the wet lithium slag entering the drying drum is divided into the following working zones: : First is the material guiding zone, where wet lithium slag contacts high-temperature hot air to quickly evaporate moisture. The lithium slag is moved by large-angle guide plates, preventing adhesion and being guided to the next working zone. ; Second is the lifting and cleaning zone, where the wet material is lifted by lifting plates forming a material curtain. When lithium slag falls, it tends to stick to the drum wall. In this zone, a cleaning device is designed to reasonably clean the lithium slag adhering to the inner wall. During this process, the cleaning device also breaks up lithium slag agglomerates, increasing the heat exchange area and improving drying speed. ; Third is the inclined lifting plate zone, where the wet lithium slag is in a low-moisture loose state and no longer sticky. After sufficient heat exchange, the lithium slag reaches the required moisture level and enters the discharge zone. ; Fourth is the discharge zone, where no lifting plates are set in the drum. The lithium slag rolls and slides to the discharge port, completing the entire drying process.

3 Petroleum Coke Dryer

The vacuum residue oil from petroleum is cracked and coked at 500-550 °C. Petroleum coke is a product formed by separating light and heavy oils through crude oil distillation, followed by thermal cracking of heavy oil. The petroleum coke dryer is a specialized drying equipment developed by our company for materials like petroleum coke. The internal structure of the dryer uses a combination of various high-efficiency lifting plates to effectively control the drying process and heat distribution. The exhaust gas discharge temperature is low, and heat utilization is high. It can achieve intelligent control with one-button operation, automatic adjustment of operating parameters, and the dryer always runs in the optimal state, ensuring uniform and stable moisture content of the dried material. It is more energy-efficient than traditional dryers. Modular dust collection and purification with heat recovery configuration ensure safety and environmental protection. The equipment is equipped with multiple energy-saving new hot air furnaces, which are highly efficient, energy-saving, controllable in heating, simple to operate, and reduce energy consumption by up to 30% around, 20% with lower electricity consumption and reduced operating costs.

4 Sludge Dryer

The sludge dryer is suitable for urban sludge drying. Drying treatment of sludge makes it possible to use sludge for agriculture, as fuel, for incineration, and to reduce landfill space.

With the enhancement of national economic strength and increased environmental awareness, the urban sewage treatment industry has developed rapidly, and the production of urban sludge is increasing daily. The disposal and utilization of sludge have become a growing concern.

The sludge dryer is a very mature drying equipment produced by mining equipment manufacturers, suitable for drying sludge, magnetic, heavy, and flotation concentrates of metal and non-metal mines, as well as clay in the cement industry and other sectors. Its features include high productivity and easy operation. The cylinder is a horizontal rotary drum with various lifting plates welded inside at different staggered angles from front to back. Depending on user requirements, the interior can be designed with refractory material insulation. At the feeding end, a door ring and spiral lifting plates prevent backflow. It has advantages such as reasonable structure, fine workmanship, high output, low energy consumption, and easy operation. Additionally, after years of unremitting efforts by our R&D department, boiler flue gas can be used as the heat source for the sludge dryer, successfully launching a dryer that utilizes boiler waste gas. This means heating without investment and heat usage without cost, truly energy-saving drying and environmentally friendly.

5 Coal Slime Dryer

The coal slime dryer is a rotary drum or rotary cylinder drying machine, a very mature drying equipment produced by mining equipment manufacturers. It is suitable for drying coal slime from the coal mining industry, sludge, magnetic, heavy, and flotation concentrates of metal and non-metal mines, as well as clay in the cement industry and other sectors. Its features include high productivity and easy operation. The cylinder is a horizontal rotary drum with various lifting plates welded inside at different staggered angles from front to back. Depending on user requirements, the interior can be designed with refractory material insulation. At the feeding end, a door ring and spiral lifting plates prevent backflow. It has advantages such as reasonable structure, fine workmanship, high output, low energy consumption, and easy operation. Additionally, after years of unremitting efforts by our R&D department, boiler flue gas can be used as the heat source for the coal slime dryer, successfully launching a dryer that utilizes boiler waste gas. This allows heating without investment and heat usage without cost, truly energy-saving drying and environmentally friendly.

Figure  14 Coal Slime Dryer

6 Compound Fertilizer Dryer

The compound fertilizer dryer is a supporting device for organic compound fertilizer production lines. The finished granules are fine and can be used as a substrate for cultivating edible mushrooms such as Agaricus bisporus, or sold as feed for breeding turtles, fish, snails, chickens, ducks, and others.

With the increased development of agriculture in our country, agricultural and sideline products are receiving more and more attention. The pollution caused by poultry and livestock manure to the environment is becoming increasingly serious. However, cow dung contains rich nutrients and trace elements and is an excellent organic fertilizer. Developing cow dung into compound organic fertilizer can not only turn waste into treasure but also reduce environmental pollution, prevent the spread of diseases, and has good economic and social benefits.

Scope of Application

Mineral products: iron powder, coal, river sand, bentonite, titanium concentrate, manganese ore, pyrite, limestone, peat.

Chemical industry: ammonium sulfate, sodium sulfide, ammonium bifluoride, ammonium nitrate, urea, oxalic acid, potassium dichromate, nitric phosphate fertilizer, calcium magnesium phosphate fertilizer, compound fertilizer, copper sulfate.

Food industry: glucose, salt, granulated sugar, vitamins, malt extract, granulated sugar.

Others: flat soybeans, waste abrasives, matchsticks, wood chips, distiller's grains.

  1. River Sand Dryer

The river sand dryer is a rotary dryer used for processing large quantities of materials. Due to its reliable operation, flexible control, strong adaptability, and large processing capacity, it is widely used in building materials, metallurgy, food, chemical, coal, pharmaceutical, and mining industries. The Wantai river sand dryer belongs to the rotary drum dryer category.

River Sand Dryer , It is a dryer designed to process large quantities of materials. Because of its reliable operation, flexible control, strong adaptability, and large processing capacity, it is widely used in building materials, metallurgy, food, chemical, coal, pharmaceutical, and mining industries. The river sand dryer is a rotary drum dryer. It is generally suitable for granular materials and can also be used for drying sticky, paste-like materials or materials with high moisture content by mixing methods. Especially for drying sand, the Wantai sea sand dryer has excellent drying effects. | The dryer has excellent drying performance. The advantages of the river sand dryer include high production capacity, wide applicability, low flow resistance, allowance for a wide range of control fluctuations, and convenient operation.

 

Figure  15 River Sand Dryer

8. Quartz Sand Dryer

The quartz sand dryer belongs to the same type of drying equipment as the river sand dryer and sand dryer. It generally uses a single long drum and is similar to mineral powder dryers. It is mainly used to dry materials within certain moisture and particle size ranges and is widely used in building materials, metallurgy, chemical, cement industries, various mineral powders, limestone, coal powder, quartz sand, clay, yellow sand, foundry sand, scrubbing sand, and various metal concentrates and tailings that are not sensitive to high temperatures or slight dust pollution. The quartz sand dryer features high output, low energy consumption, and low maintenance.  

Main Features

1. The equipment investment is for imported foreign products 20% and uses wear-resistant manganese plates, which are more wear-resistant than ordinary steel plates. 3-4 times.

2. Initial moisture content of materials 15% , final moisture content guaranteed 0.5-1% or less, suitable for drying projects such as cement plant slag powder and dry mortar production lines.

3. Heat efficiency is improved by more than 40% .

4. Fuel can be white coal, bituminous coal, coal gangue, oil, or gas. Can dry 20-40mm blocky, granular, and powdery materials.

5. Reduces footprint by about 60% . 60% Civil construction investment is reduced by about

6. and installation is convenient.

7. No air leakage, completely solving sealing difficulties. 60 Discharge temperature ≤

8. degrees, can be directly fed into the storage bin without cooling in a cooling shed. 60 Outer drum temperature ≤ 120 degrees, exhaust temperature < 2 degrees, dust collector bag life is more than

Figure  16 times.