Natural Gas/Liquefied Petroleum Gas (LPG) Ladle Preheater
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  • Natural Gas/Liquefied Petroleum Gas (LPG) Ladle Preheater

  I. Concept and Use of Bag Dryers

  Also known as baking ovens or bag dryers, these are baking devices designed for the foundry industry and steel mills for ladles such as steel ladles, iron ladles, aluminum ladles, and spheroidizing ladles. Depending on the fuel used, they can be divided into gas-fired bag dryers: natural gas bag dryers, liquefied petroleum gas bag dryers, blast furnace gas bag dryers, coke oven gas bag dryers, converter gas bag dryers, yellow phosphorus tail gas bag dryers, coal gas generator gas bag dryers, light hydrocarbon gas bag dryers, etc.;

  Oil-fired bag dryers include: diesel bag dryers, heavy oil bag dryers, waste oil bag dryers, and blended oil bag dryers.

  Zhengzhou Zhongwei Environmental Protection Equipment Co., Ltd. produces two types of bag dryers: vertical lifting bag dryers and vertical tilting bag dryers. The vertical lifting bag dryer is a device used for drying and baking newly built and heated steel ladles in the iron smelting process. It can also be used as a baking device for rapid heating and temperature increase of iron ladles waiting to be tapped. It adopts a vertical structure, and the ladle cover can be vertically lifted and lowered. Combustion-supporting air is provided by a high-pressure blower and is used for combustion support at the burner installed in the center of the ladle cover.

  The vertical tilting bag dryer adopts a vertical structure, and the ladle cover can be tilted. Combustion-supporting air is provided by a high-pressure blower and is used for combustion support at the burner installed in the center of the ladle cover.

  II. Bag Dryer Self-Control System

  The size of the baking flame can be manually adjusted or automatically adjusted. Zhengzhou Zhongwei Environmental Protection Equipment Co., Ltd. designs and integrates a fully automatic control system for the fuel used, including instrument temperature control, PLC and DCS fully automatic control systems, which can be controlled remotely, locally, and via mobile phone.

  III. Advantages of Zhongwei's Baking Oven Products

  1. It can achieve automatic ignition, automatic flame detection, flameout alarm and automatic gas shutoff. Using a built-in fan as a combustion-supporting medium, it can meet the actual bag baking needs of users;

  2. The ladle cover is vertically lifted and lowered by electric hydraulics. It meets the needs of different ladle heights;

  3. Baking temperature: 700-1000℃; using energy-saving nozzles designed and manufactured by Zhongwei (“Divine Fire”). The gas burner burns with a high-speed, rotating, continuous long flame airflow in the combustion chamber. The rotating airflow moves counterclockwise, and after being fully mixed with the fuel, it burns rapidly.

  4. Baking curve can be set for automatic temperature control baking: instrument, PLC+touch screen or DCS control system can meet the requirements of customers at different levels.

  5. Wide range of fuels: both gas and oil can be used.

  6. An audio-visual reminder is given when the set time is reached, and the gas is automatically shut off with an alarm; the flame size can be automatically adjusted to meet the needs of different ladles.

  IV. Applicable Scope of Baking Ovens:

  The bag dryers produced by Zhengzhou Zhongwei Environmental Protection Equipment Co., Ltd. can be used for baking steel ladles, iron ladles, aluminum ladles, pouring ladles, and ductile iron ladles of different tonnages.

Keywords

Natural Gas/Liquefied Petroleum Gas (LPG) Ladle Preheater

Natural Gas/Liquefied Petroleum Gas (LPG) Ladle Preheater
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  • Natural Gas/Liquefied Petroleum Gas (LPG) Ladle Preheater

Natural Gas/Liquefied Petroleum Gas (LPG) Ladle Preheater

Baking oven suitable for baking steel ladles, iron ladles, aluminum ladles, casting ladles, ductile iron ladles, etc., of different tonnages.


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