Foundry Natural Gas/LPG Molten Iron Ladle Preheater
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  • Foundry Natural Gas/LPG Molten Iron Ladle Preheater

  I. Concept and Use of Ladle Dryers

  Also known as baking ovens or ladle dryers, these are baking devices designed for the foundry industry and steel mills for ladles such as steel ladles, iron ladles, aluminum ladles, and spheroidizing ladles. Depending on the fuel used, they can be divided into gas-fired ladle dryers: natural gas ladle dryers, liquefied petroleum gas ladle dryers, blast furnace gas ladle dryers, coke oven gas ladle dryers, converter gas ladle dryers, yellow phosphorus tail gas ladle dryers, coal gas generator gas ladle dryers, light hydrocarbon gas ladle dryers, etc.;

  Oil-fired ladle dryers include: diesel ladle dryers, heavy oil ladle dryers, waste oil ladle dryers, and blended oil ladle dryers.

  Zhengzhou Zhongwei Environmental Protection Equipment Co., Ltd. produces two types of ladle dryers: vertical lifting ladle dryers and vertical tilting ladle dryers. The vertical lifting ladle dryer is a device for drying and baking newly built and heated steel ladles during the iron smelting process. It can also be used as a baking device for quickly heating and raising the temperature of iron ladles waiting to be tapped. It adopts a vertical structure, and the ladle cover can be vertically lifted and lowered. Combustion-supporting air is provided by a high-pressure blower and is used for combustion support at the burner installed in the center of the ladle cover.

  The vertical tilting ladle dryer adopts a vertical structure, and the ladle cover can be tilted. Combustion-supporting air is provided by a high-pressure blower and is used for combustion support at the burner installed in the center of the ladle cover.

  II. Ladle Dryer Automatic Control System

  The size of the ladle flame can be manually adjusted or automatically adjusted. Zhengzhou Zhongwei Environmental Protection Equipment Co., Ltd. designs and integrates a fully automatic control system for the fuel used, including instrument temperature control, PLC and DCS fully automatic control systems, which can be controlled remotely, locally, and via mobile phone.

  III. Advantages of Zhongwei's Ladle Dryers

  1. It can achieve automatic ignition, automatic flame detection, flameout alarm and automatic gas shutoff. Using a built-in blower as a combustion-supporting medium, it can meet the actual ladle baking needs of users;

  2. The ladle cover is vertically lifted and lowered by electric hydraulics, meeting the needs of different ladle heights;

  3. Baking temperature: 700-1000℃; using energy-saving nozzles designed and manufactured by Zhongwei (“Divine Fire”). The gas burner burns with a high-speed, rotating, continuous long flame airflow in the combustion chamber. The rotating airflow moves counterclockwise, fully mixing with the fuel before rapid combustion.

  4. Baking curve can be set for automatic temperature control baking: instrument, PLC+touch screen or DCS control system can meet the requirements of customers at different levels.

  5. Wide range of fuels: both gas and oil can be used.

  6. An audio-visual reminder is given when the set time is reached, and the gas is automatically shut off with an alarm; the flame size can be automatically adjusted to meet the needs of different ladles.

  IV. Application Scope of Ladle Dryers

  The ladle dryers produced by Zhengzhou Zhongwei Environmental Protection Equipment Co., Ltd. can be used for baking steel ladles, iron ladles, aluminum ladles, pouring ladles, and ductile iron ladles of different tonnages.

Keywords

Foundry Natural Gas/LPG Molten Iron Ladle Preheater

Foundry Natural Gas/LPG Molten Iron Ladle Preheater
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  • Foundry Natural Gas/LPG Molten Iron Ladle Preheater

Foundry Natural Gas/LPG Molten Iron Ladle Preheater

The company produces baking ovens suitable for baking steel ladles, iron ladles, aluminum ladles, casting ladles, ductile iron ladles, etc., of different tonnages.


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